{"id":13241,"date":"2021-06-11T10:37:57","date_gmt":"2021-06-11T08:37:57","guid":{"rendered":"https:\/\/www.prokol.com\/biogas-plants\/"},"modified":"2021-06-28T15:53:59","modified_gmt":"2021-06-28T13:53:59","slug":"biogas-plants","status":"publish","type":"page","link":"https:\/\/www.prokol.com\/en\/segments\/industrial-sector\/biogas-plants\/","title":{"rendered":"Biogas plants"},"content":{"rendered":"<div id='full_slider_1'  class='avia-fullwidth-slider main_color avia-shadow   avia-builder-el-0  el_before_av_three_fifth  avia-builder-el-first  vervolgslide  container_wrap fullsize'  >\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-k4179f0p-82f47a45c821749107be20c2682c4a38\">\n#top #wrap_all .avia-slideshow .av-slideshow-caption.av-k4179f0p-82f47a45c821749107be20c2682c4a38__0 .avia-caption-title{\nfont-size:50px;\n}\n#top .avia-slideshow .av-slideshow-caption.av-k4179f0p-82f47a45c821749107be20c2682c4a38__0 .avia-caption-content{\nfont-size:18px;\n}\n#top .avia-slideshow .av-slideshow-caption.av-k4179f0p-82f47a45c821749107be20c2682c4a38__0 .avia-caption-content p{\nfont-size:18px;\n}\n\n@media only screen and (min-width: 768px) and (max-width: 989px){ \n#top .avia-slideshow .av-slideshow-caption.av-k4179f0p-82f47a45c821749107be20c2682c4a38__0 .avia-caption-content{\ndisplay:none;\n}\n#top .avia-slideshow .av-slideshow-caption.av-k4179f0p-82f47a45c821749107be20c2682c4a38__0 .avia-caption-content p{\ndisplay:none;\n}\n}\n\n@media only screen and (min-width: 480px) and (max-width: 767px){ \n#top .avia-slideshow .av-slideshow-caption.av-k4179f0p-82f47a45c821749107be20c2682c4a38__0 .avia-caption-content{\ndisplay:none;\n}\n#top .avia-slideshow .av-slideshow-caption.av-k4179f0p-82f47a45c821749107be20c2682c4a38__0 .avia-caption-content p{\ndisplay:none;\n}\n}\n\n@media only screen and (max-width: 479px){ \n#top .avia-slideshow .av-slideshow-caption.av-k4179f0p-82f47a45c821749107be20c2682c4a38__0 .avia-caption-content{\ndisplay:none;\n}\n#top .avia-slideshow .av-slideshow-caption.av-k4179f0p-82f47a45c821749107be20c2682c4a38__0 .avia-caption-content p{\ndisplay:none;\n}\n}\n<\/style>\n<div  class='avia-slideshow av-k4179f0p-82f47a45c821749107be20c2682c4a38 avia-slideshow-featured av_slideshow_full avia-fade-slider vervolgslide av-slideshow-ui av-control-minimal av-slideshow-autoplay av-loop-endless av-loop-manual-endless av-default-height-applied   avia-slideshow-1' data-slideshow-options=\"{&quot;animation&quot;:&quot;fade&quot;,&quot;autoplay&quot;:true,&quot;loop_autoplay&quot;:&quot;endless&quot;,&quot;interval&quot;:5,&quot;loop_manual&quot;:&quot;manual-endless&quot;,&quot;autoplay_stopper&quot;:false,&quot;noNavigation&quot;:false,&quot;bg_slider&quot;:false,&quot;keep_padding&quot;:false,&quot;hoverpause&quot;:false,&quot;show_slide_delay&quot;:0}\"  itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><ul class='avia-slideshow-inner ' style='padding-bottom: 28.666666666667%;'><li  class='avia-slideshow-slide av-k4179f0p-82f47a45c821749107be20c2682c4a38__0  av-single-slide slide-1 slide-odd'><div data-rel='slideshow-1' class='avia-slide-wrap '   ><div class='av-slideshow-caption av-k4179f0p-82f47a45c821749107be20c2682c4a38__0 caption_fullwidth caption_left'><div class=\"container caption_container\"><div class=\"slideshow_caption\"><div class=\"slideshow_inner_caption\"><div class=\"slideshow_align_caption\"><h2 class='avia-caption-title '  itemprop=\"name\" ><span style=\"color: #df4c23;\">-<\/span><br \/>\nBiogas plants<\/h2><div class='avia-caption-content '  itemprop=\"description\" ><p>A sustainable plant thanks to a Prokol liner!<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><img decoding=\"async\" fetchpriority=\"high\" class=\"wp-image-9880 avia-img-lazy-loading-not-9880\"  src=\"https:\/\/www.prokol.com\/wp-content\/uploads\/Banner_biogasinstallaties-1500x430.jpg\" width=\"1500\" height=\"430\" title='Biogas plant' alt=''  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/www.prokol.com\/wp-content\/uploads\/Banner_biogasinstallaties.jpg 1500w, https:\/\/www.prokol.com\/wp-content\/uploads\/Banner_biogasinstallaties-600x172.jpg 600w, https:\/\/www.prokol.com\/wp-content\/uploads\/Banner_biogasinstallaties-300x86.jpg 300w, https:\/\/www.prokol.com\/wp-content\/uploads\/Banner_biogasinstallaties-1030x295.jpg 1030w, https:\/\/www.prokol.com\/wp-content\/uploads\/Banner_biogasinstallaties-768x220.jpg 768w, https:\/\/www.prokol.com\/wp-content\/uploads\/Banner_biogasinstallaties-705x202.jpg 705w, https:\/\/www.prokol.com\/wp-content\/uploads\/Banner_biogasinstallaties-24x7.jpg 24w, https:\/\/www.prokol.com\/wp-content\/uploads\/Banner_biogasinstallaties-36x10.jpg 36w, https:\/\/www.prokol.com\/wp-content\/uploads\/Banner_biogasinstallaties-48x14.jpg 48w\" sizes=\"(max-width: 1500px) 100vw, 1500px\" \/><div class='av-section-color-overlay' style='opacity: 0.5; background-image: url(https:\/\/www.prokol.com\/wp-content\/uploads\/2019\/12\/Overlay.png); background-repeat: repeat;'><\/div><\/div><\/li><\/ul><\/div><\/div><div id='after_full_slider_1'  class='main_color av_default_container_wrap container_wrap fullsize'  ><div class='container av-section-cont-open' ><div class='template-page content  av-content-full alpha units'><div class='post-entry post-entry-type-page post-entry-13241'><div class='entry-content-wrapper clearfix'>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-d1enc-8d94fde04594e33670f51ddf11589ca0\">\n.flex_column.av-d1enc-8d94fde04594e33670f51ddf11589ca0{\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-d1enc-8d94fde04594e33670f51ddf11589ca0 av_three_fifth  avia-builder-el-1  el_after_av_slideshow_full  el_before_av_two_fifth  avia-builder-el-first  first flex_column_div av-zero-column-padding  '     ><section  class='av_textblock_section av-kde9cj1t-497259d2df66e9e7026f4483612e5ade '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><h5>Concrete needs to be protected<\/h5>\n<p>Most contractors who build biogas plants are aware of the negative influence of acids on concrete, which is why they opt for a type of concrete that is \u2018acid-resistant\u2019. However, it appears these acid-resistant concretes are not always sufficiently effective. One of the main problems is corrosion of the reinforcement in the concrete (also called concrete cancer) and carbonatation.<\/p>\n<h5>Concrete cancer &amp; carbonatation<\/h5>\n<p>Carbonatation is a natural process in concrete. During the curing process, calcium hydroxide is formed, which reacts with carbon dioxide. Calcium hydroxide provides an alkaline environment and thus protects the steel reinforcement in the concrete. Due to the carbonatation reaction, pH levels drop below 8\/9, which can lead to corrosion of the reinforcement.<\/p>\n<h5>H2S Hydrogen sulphide<\/h5>\n<p>Together with the presence of organic acids (such as lactic acid and acetic acid), the HS2 factor is one of the most threatening acids for the protection of your concrete structure. Organic acids can be a problem, even at concentrations as low as 1%. At minimum concentrations of oxygen in the biogas, H2S can form sulphuric acid (in the case of condensation in the gas range). H2S, which results from the reduction of sulphureous organic material in the input streams, will form an equilibrium between the digestate and the biogas. The H2S in the biogas will cause concrete damage at the headspace or gas zone.<\/p>\n<h5>Protect your biogas plant<\/h5>\n<p>A desulphurisation procedure is carried out during the biogas process (by means of a controlled supply of air, among other things) but it is not sufficient to neutralise the negative influence of the H2S. The temperature of the biogas above the material to be fermented is higher than the temperature at the concrete wall. This causes a condensation layer to form on that wall. The presence of H2S will create an acidic environment. During the gas phase, bacteria that produce sulphuric acid of increasingly higher concentrations develop in the acidic condensation layer on the concrete wall. The acid will attack the concrete wall. Over time, the cementitious material loses its cohesion and the concrete crumbles down to the reinforcement, resulting in stability issues.<\/p>\n<h5>Rocathaan Hotspray as an ideal finish<\/h5>\n<p>This seamless finish protects your plant against the aforementioned influences for years to come. The product is sprayed hot and seamless and cures within 10 seconds. The structure of the system partly depends on the existing substrate. In recent years, Prokol has gained ample experience in applying Hotspray in biogas plants.<\/p>\n<\/div><\/section><\/div>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-hgjsh-4ad6bf0d2fc62696990cb6c5e6302c63\">\n.flex_column.av-hgjsh-4ad6bf0d2fc62696990cb6c5e6302c63{\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-hgjsh-4ad6bf0d2fc62696990cb6c5e6302c63 av_two_fifth  avia-builder-el-3  el_after_av_three_fifth  avia-builder-el-last  flex_column_div av-zero-column-padding  '     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-kde9de9x-c58d9782444860dd6ff22de2ac351b87\">\n.avia-image-container.av-kde9de9x-c58d9782444860dd6ff22de2ac351b87 img.avia_image{\nbox-shadow:none;\n}\n.avia-image-container.av-kde9de9x-c58d9782444860dd6ff22de2ac351b87 .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-kde9de9x-c58d9782444860dd6ff22de2ac351b87 av-styling- avia-align-left  avia-builder-el-4  el_before_av_image  avia-builder-el-first '   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><a href=\"https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_01-1030x773.jpg\" data-srcset=\"https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_01-1030x773.jpg 1030w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_01-scaled-600x450.jpg 600w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_01-300x225.jpg 300w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_01-768x576.jpg 768w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_01-1536x1152.jpg 1536w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_01-2048x1536.jpg 2048w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_01-1500x1125.jpg 1500w, 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data-srcset=\"https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-1030x773.jpg 1030w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-scaled-600x450.jpg 600w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-300x225.jpg 300w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-768x576.jpg 768w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-1536x1152.jpg 1536w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-2048x1536.jpg 2048w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-1500x1125.jpg 1500w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-705x529.jpg 705w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-24x18.jpg 24w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-36x27.jpg 36w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-48x36.jpg 48w\" data-sizes=\"(max-width: 1030px) 100vw, 1030px\" class='avia_image'  aria-label='Biogas plant'><img decoding=\"async\" fetchpriority=\"high\" class='wp-image-13262 avia-img-lazy-loading-not-13262 avia_image ' src=\"https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-180x180.jpg\" alt='' title='Biogas plant'  height=\"180\" width=\"180\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-180x180.jpg 180w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-scaled-300x300.jpg 300w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-scaled-100x100.jpg 100w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-80x80.jpg 80w, https:\/\/www.prokol.com\/wp-content\/uploads\/biogas_02-36x36.jpg 36w\" sizes=\"(max-width: 180px) 100vw, 180px\" 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